Design Conforming to API 600 / ASME B16.34
Our bolted bonnet, rising stem gate valves are engineered for severe isolation service. When fully open, the wedge withdraws completely into the bonnet, providing straight-through flow with minimum pressure drop and turbulency. This ensures clean pipelines and maximum coefficient values (Cv).
| No. | Part Name | Cast Steel Grade (ASTM A216 WCB) | Stainless Steel 304 (ASTM A351 CF8) | Stainless Steel 316 (ASTM A351 CF8M) |
|---|---|---|---|---|
| 1 | Body | A216 Gr. WCB | A351 Gr. CF8 | A351 Gr. CF8M |
| 2 | Bonnet | A216 Gr. WCB | A351 Gr. CF8 | A351 Gr. CF8M |
| 3 | Wedge (Disc) | WCB + 13% Cr (Stellite 6) | A351 Gr. CF8 | A351 Gr. CF8M |
| 4 | Stem | ASTM A182 F6a | ASTM A182 F304 | ASTM A182 F316 |
| 5 | Seat Ring | A105 + Stellite 6 | A182 F304 + Stellite | A182 F316 + Stellite |
| 6 | Gasket | Spiral Wound SS304 / SS316 with Flexible Graphite fill | ||
| 7 | Gland Packing | Graphite ring with Braided Carbon wire corner reinforcement | ||
Standard pressure testing values for valve body, back seat, main seat, and pneumatic seat leakage tests.
| ASME CLASS | HYDROSTATIC PRESSURE Kg/cm² (Psi) | AIR TEST (SEAT) Kg/cm² (Psi) | ||
|---|---|---|---|---|
| BODY | BACK SEAT | SEAT | ||
| 150# | 30 (435) | 22 (315) | 22 (315) | 7 (100) |
| 300# | 77 (1125) | 57 (815) | 57 (815) | 7 (100) |
| 600# | 154 (2230) | 115 (1655) | 115 (1655) | 7 (100) |
| 800# | 208 (3000) | 141 (2000) | 141 (2000) | 7 (100) |
| 900# | 236 (3350) | 172 (2445) | 172 (2445) | 7 (100) |
| 1500# | 302 / 392 (4375 / 5575) | 222 / 287 (3200 / 4080) | 222 / 287 (3200 / 4080) | 7 (100) |
| 2500# | 552 / 652 (8000 / 9275) | 407 / 477 (5900 / 6790) | 407 / 477 (5900 / 6790) | 7 (100) |
* Note: For check valves, back seat & air test are not applicable.
| VALVE TYPE | DESIGN STANDARD (SMALL BORE 1/2" - 1-1/2") | DESIGN STANDARD (LARGE BORE 2" - 24") | COMPLIANCE PARAMETER | STANDARD REF |
|---|---|---|---|---|
| BALL VALVE | BS 5351 / ISO 17292 / API 6D | PRESSURE-TEMPERATURE RATING | ASME B16.34 | |
| GATE VALVE | API 602 / ISO 15761 | API 600 / BS 1414 (ABOVE 24") | FACE TO FACE | ASME B16.10 |
| GLOBE VALVE | BS 5352 / ISO 15761 | BS 1873 | FLANGED ENDS | ASME B16.5 / BS-10 / DIN |
| LIFT / SWING CHECK VALVE | ISO 15761 (LIFT TYPE) | BS 1868 (LIFT / SWING) | SOCKET WELD ENDS | ASME B16.11 |
| WAFER CHECK VALVE | API 6D | SCREWED ENDS | ASME B1.20.1 | |
| NON SLAM CHECK VALVE | DIN EN 558-2 | BUTT WELD ENDS | ASME B16.25 | |
| BUTTERFLY VALVE | API 609 CAT-A (CENTER DISC) / API 609 CAT-B (OFFSET DISC) | INSPECTION & TESTING | API 598 / API 600 / BS 12266-1 / BS 6755-1 | |
| PLUG VALVE | API 599 / API 6D | FIRE SAFE DESIGN | API 6FA / API 607 | |
M-RAO manufactures valves with API standard trims for steam, water, oil, gas, and corrosive service.
| TRIM NO. | STEM MATERIAL | SEAT FACING | WEDGE / DISC FACING |
|---|---|---|---|
| TRIM 1 | 13% Cr (SS410) | 13% Cr (SS410) | 13% Cr (SS410) |
| TRIM 8 | 13% Cr (SS410) | STELLITE 6 | 13% Cr (SS410) |
| TRIM 5 | 13% Cr (SS410) | STELLITE 6 | STELLITE 6 |
| TRIM 2 | SS304 | SS304 | SS304 |
| TRIM 15 | SS304 | STELLITE 6 | STELLITE 6 |
| TRIM 10 | SS316 | SS316 | SS316 |
| TRIM 12 | SS316 | STELLITE 6 | SS316 |
| TRIM 16 | SS316 | STELLITE 6 | STELLITE 6 |
| TRIM 9 | Monel (Ni-Cu Alloy) | Monel | Monel |
| TRIM 13 | Alloy-20 (ASTM B473) | Alloy-20 | Alloy-20 |
| TRIM 20 | Bronze | Bronze | Bronze |
Specialized soft and metallic seat inserts engineered for chemical immunity, high pressure, and high temperature service.
Inert to most chemicals, low coefficient of friction. Recommended for non-abrasive and non-corrosive chemicals.
Withstands higher pressure than virgin PTFE. Excellent resistance to wear and deformation under load.
Similar to 15% glass filled PTFE with superior resistance to wear and load deformation in high-cycle valves.
Suitable for steam and vegetable oils, low coefficient of friction for smooth operation.
Special for fumes and thermal oils, low coefficient of friction and zero pressure release under load.
Suitable for high pressure and resistance to wear under load, temperature limit up to 60°C. Must not be used in oxygen presence.
| Nominal Size (inches) | DN (mm) | Face-to-Face (L) (mm) | Flange O.D. (D) (mm) | Flange Thickness (C) (mm) | Approx Weight (kg) |
|---|---|---|---|---|---|
| 2" | 50 | 178 | 152 | 16 | 18 kg |
| 3" | 80 | 203 | 190 | 19 | 29 kg |
| 4" | 100 | 229 | 229 | 24 | 46 kg |
| 6" | 150 | 267 | 279 | 26 | 77 kg |
| 8" | 200 | 292 | 343 | 29 | 122 kg |
| 10" | 250 | 330 | 406 | 31 | 198 kg |
* Custom face-to-face dimensions conforming to old pipeline structures can be custom-cast at our Ahmedabad plant upon request.
Got questions about size configurations, testing certificates, demo pricing, or lead times? Find quick answers below.
Submit your specific nominal size, quantity, and metallurgical requirements below. Our Ahmedabad engineering desk will construct a custom drawing proposal.